Why should we change the control system in the mixing plant

The automatic control system of the mixing plant is an important part of the mixing plant. The concrete mixing plant control system is a fully automatic control system for data collection and production through the control software of the industrial computer.

 The control system of the mixing station has a life cycle. Generally, after 4 to 5 years of use, most electrical components will age. The performance decline is likely to cause inaccurate weighing, low production efficiency, and normal operation. The control system is transformed and upgraded.

Advantages of Tyco Industrial Automation System:

1. Improve production efficiency

1) Support continuous production and uninterrupted batching of different task lists and different mixing ratios

2) The correction of the vehicle volume in the production process solves the rapid production of mixers with different tank capacities

3) Automatic peeling solves the electronic weighing residual material processing

4) The mixing time is adjusted during the production process, reducing the inefficient operation of the mixer

5) Support different discharge times for different slumps and different amounts of concrete

6) Support the one-time production of concrete and mortar in a vehicle without his manual intervention

2. Ensure safety and reduce corporate risks

1) Automatically record changes in system operating parameters to ensure system stability and traceability

2) The time monitoring and alarm functions of the batching bin door and weighing bucket door provide a guarantee for safe production

3) The mix ratio, measurement error, tare weight alarm function effectively controls the occurrence of non-conforming products

4) Set three safety buttons for batching, feeding and unloading

3. Original measurement control method to ensure measurement accuracy

1) Realize the concept of no impulse (or advance and fall) and green impulse

2) Overweight deduction, under-compensation, inching precision weighing, frequency conversion control, etc. improve the weighing accuracy

3) Automatic pulse type powder arch breaking to ensure even powder batching

4) Adjustable batching automatic tracking correction function

5) Coarse and fine ingredients such as adjustable size door, double speed spiral, etc.

4. Improve the quality of concrete production

1) Support different feeding sequence and multiple feeding control (suitable for high strength concrete production)

2) Both automatic sand and gravel water content test and manual designation are acceptable, and the system automatically increases sand (stone) and reduces water

3) Support to set mixing time according to mix ratio or task list

4) Support automatic spray cleaning of admixture and adjustment of water metering process

5) Setting the control function of sand stone content and stone sand content to improve the concrete mixing performance

6) Support a variety of statistical methods to facilitate the process query of different needs

5. Reduce costs, manual production has records

1) Scientific production logic organization, the lowest operating cost on the basis of the same output

2) Accurate measurement method reduces the consumption of raw materials, and supports computer manual batching records

3) Use the mouse to directly control the peripheral equipment, save costs and increase reliability

6. Extended functions

1) SQL database and interface can be provided to provide support for later installation of ERP system

2) Peripheral functions can be prepared according to the composition of the equipment: for example, the control of the pre-storage hopper of the finished concrete, the control of the double-medium storage bin, the secondary feeding and the mortar-wrapping stone process, etc.

Zhengzhou Taike Industrial Control Automation Co., Ltd. focuses on automatic control systems and successfully runs on millions of production lines in the concrete industry, pipe pile plants, mortar stations, feed machinery, fly ash curing, food machinery, etc. with quality and service, and Obtained unanimous approval from customers.